The implementation of CAD/CAM know-how into your CNC machining workflow-process will make the main difference in creating excellent areas proficiently though retaining and strengthening the higher degree of good quality that you choose to require every action in the way. Though the theory guiding the development of CNC Application is solely automation oriented, stores close to the world nevertheless wrestle to become financially rewarding, efficient inside their CNC machining procedure even though making an attempt to maintain an edge competitively inside their respective markets. Hence, let's take a closer take a look at the subject of CAD/CAM software program and how the implementation of it could contribute to improving upon programming workflow mainly because it carries on to demonstrate a great option for 1000's go here of outlets all-around the entire world in CNC manufacturing.
CAD Data files & Compatibility: With today's advancements in hardware design software program technological innovation, most CNC manufacturing businesses start with a 3D model of a part either designed by you in your CAD application from a print or provided by a client. SolidWorks, AutoCAD, Pro Engineer and SpaceClaim are examples of top quality Design products that offer simple, yet highly advanced design and innovation solutions in the planet today. Importing and exporting file types include DWG, STL, IGES, Move, DXF and many other formats. The benefits of CAD/CAM include the freedom to work with your clients seamlessly on prototypes and designs for machining.
CAM Job Management & Setting Up Your Stock: Once the part file is ready to move into the toolpath and programming stage you will find that most CAM (Computer Aided Manufacturing) or CNC software products provide a standard “Job Tree” method of organizing machining strategies into a productive workflow so that tools can be added, toolpath strategies can be used and a program can be created in its proper sequence. The “Tree” organizes everything, allows you to turn machining operations on and off, re-order operations, post method and basically manage everything about the job program right within the program interface. The first things to be done would be the creation from the Stock for your part so that a Machine Setup - work coordinate can be created, then what your material and tools being used as this affects the speed and feed settings within CNC toolpath strategies. This is where a CAD/CAM system can improve efficiency in your workflow by adding a Stock Wizard that steps you through the method of creating your stock. This includes offering a full material library that can be customized and added to as needed. Workflow improvements also take place in the ability to easily access and setup your Cutting Conditions and Tool Patterns (Multi-Tool operations such as a counter bore or hole drilling with a center drill, drill and possibly a chamfer), Tool Crib and Tool Holder data. All of this is important to creating a error free NC Program. Lastly, you will want to access a tool library for all of your tools. Rather than to talk about the types of tools we will just say, the more the better for all applications.
Toolpath & Machining Strategies: The next stage in the method of using CAD/CAM computer software involves the creation of Toolpath (cutter-path) which is the actual path that the cutting tool takes to machine the part. A CAM Tree-Job Manager will help you keep each and every machining operation organized and properly sequenced so that the g-code program produces the best possible cycle time for the job. 2, 3, 4 & 5 axis toolpaths are all developed to produce economical roughing and finishing cycles.
Simulation & The G-Code Program: The final stage in the CAD/CAM programming phase is typically the toolpath simulation & creation of an NC Program file that can be sent to the machine tool. The simulation method allows the programmer to visually see the process and catch any errors within the program, gouges or collisions as an error detection stage. Simulation will also offer the ability to calculate cycle times as well as other benefits such as “machined part deviation” where you can visually inspect the part for areas that cutting tools did not fit in or cut during the machining approach. CAD/CAM simulation adds a huge benefit of reducing material waste and raises programming confidence in the operator that the program is correct, effective and will work perfectly.